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Hydropower is a clean, renewable energy source, and it accounts for 52% of the renewable electricity generation in the U.S. The benefits of hydropower are plentiful. Streams, rivers, lakes, and ocean tides are already in place. In some areas, the sun doesn’t shine every day, making solar a little more challenging to rely on during some months. The water always flows, even in the winter. This makes hydropower an effective, reliable energy source.
The largest hydropower structure in the U.S. is the Grand Coulee Dam in Washington. Water can flow at rates of up to one million cubic feet per second and has a capacity of more than 6,800 MW. It’s a pumped storage and reservoir facility. Virginia’s Bath County is a pumped-storage power station with two reservoirs. Its capacity is just over 3,000 MW.
In 2012, the U.S. Department of Energy estimated that the existing hydropower plants could generate 15% of their capacity. The development of existing dams and power plants could bring impressive changes to the power grid. To improve the infrastructure, cities look at upgrading outdated equipment and building new hydropower plants on rivers and streams to tap into the full potential of waterways across the U.S.
Changes to hydropower technology help keep costs low while also protecting the fish and other aquatic animals from harm. If you’re worried about keeping costs at a hydropower plant down, you’d be surprised by the options out there that are cost-effective and beneficial to fish and other marine creatures.
Components Found in a Hydropower Plant
To generate electricity from water, You have a dam that collects water in a basin and forces the water through a gate (inlet) where it goes downhill. At that inlet is a trash rake that clears debris and trash. The trash rake is essential as it prevents debris like root balls from older trees, branches, and manufactured waste from getting into the equipment and continuing downstream.
Water flows to the hydraulic turbine, where the turbine spins, causing a shaft within a generator to rotate. This motion generates electricity sent to the powerhouse and transformer before moving to transmission towers and lines for use in homes and businesses. As the water flows past the turbine, it heads to outlet discharge and returns to the river, lake, stream, or ocean.
Electricity demand fluctuates, so do water levels. In a drought, a river may run low. For that reason, some hydropower plants also have the ability to slow down at night and reuse water. Water is pumped back to the reservoir or basin instead, where it can be used multiple times to generate electricity.
Every Hydropower Plant Needs Trash Rakes
One of the most critical pieces of hydropower equipment is a trash rake. Whether it’s a deliberate act or an accidental one, a lot of litter ends up on roadways each year. Wind and heavy rains move that trash into streams and rivers. People on boats or picnicking near a lake, ocean, or river may leave trash behind that ends up in the waterways. All of that garbage heads downstream.
That’s just one of the problems that hydropower plants encounter. Trees, branches, leaves, and pine cones can all fall into the waterways and end up in the hydropower equipment and pipes if it’s not cleared.
When there is a hydroelectric plant, the trash, branches, and such are drawn into the facility, where it could jam equipment and bust pipes. To prevent damage, you need to clear this trash and debris. Trash rakes continually work to collect these items into dumpsters or other forms of containment for proper disposal. Lakeside Equipment has several options to meet your needs.
Cable-Operated Systems Vs. Hydraulically-Operated Systems
Some trash rakes rely on hydraulic systems to screen and rake the materials from incoming water and remove them. Others are operated through cables and winches that lower the rake to the bottom of a basin before drawing it back up.
#1 – Catronic Series (Cable-Operated)
This is a heavy-duty trash rake capable of lifting 20 tons thanks to a winch and cable system that drops and raises the rake. Once the trash and debris are collected, the system can transfer them to a nearby dumpster.
- This system goes to depths of 200 feet.
- Your options include a jib crane or a hydraulic grab crane.
- It’s an energy-efficient option with lowered operating costs.
#2 – Hydronic H Series (Hydraulically-Operated)
The Hydronic H Series Trash Rake is designed to clean horizontal bars. Debris and trash move downstream where it collects, and the hydraulic rake pivots to fit into the bar rack to collect that debris for removal.
- Operating expenses are lower with this energy-efficient equipment.
- The horizontal design doesn’t harm the environment and protects aquatic creatures.
- It’s easy to maintain as all components are above the surface of the water.
#3 – Hydronic K Series (Hydraulically-Operated)
This system uses hydraulics to operate the long rake arm and clean depths of up to 100 feet. It’s capable of cleaning larger objects like trees and root systems.
- The rake comes with choices of traversing, swiveling, or stationary arms.
- Enjoy easier maintenance as its components are all above the water.
- The system’s lower operating costs and energy efficiency save money.
#4 – Hydronic Multifunctional Series (Hydraulically-Operated)
The M series is an energy-efficient solution that comes with your choice of an articulating arm or telescoping rake/articulating arm. It can be used manually, fully automatic, or a mix of the two. You can also have it with a single gripper, an orange peel grapple (claw-like grabber), or, for increased efficiency, the triple jaw gripper.
- This rake handles depths of up to 150 feet.
- All of the components are above the water for easy maintenance.
- Adjustable pressures minimize wear while optimizing cleaning abilities.
#5 – Hydronic T-Series (Hydraulically-Operated)
Its telescoping boom and rake clear both fine and coarse screens without the need for chains, guides, or sprockets. This trash rake can clean at angles of up to 90 degrees and has a greater reach than other models. It’s a good choice when you need a rake that can handle many heavy items without wearing out quickly.
- It has a more substantial lifting capacity.
- Stainless steel or galvanized construction are options.
- Components are above the water for easy maintenance.
#6 – Monorail Series (Cable-Operated)
This grab rake and cable system are clean water intakes through a trolley system that removes the trash once it’s collected. It’s best for plants where there are multiple bar racks. As multiple rakes are not required, it helps keep costs down.
- Once in a parked position, maintenance is completed away from the bar rack system.
- The equipment reduces operational expenses thanks to the energy-efficient design.
- It can be retrofitted to your existing plant structures.
#7 – RO-TEC Drum Screens (Hydraulically-Operated)
These screens are self-cleaning and require less power to operate. They use the river’s current to move the drum screen, which keeps fish from getting drawn into them. That makes them one of the best choices for hydropower plants.
- The drum cannot clog.
- The drive components are above the water for easy maintenance.
- It’s an energy-efficient option.
Which of these options sounds best for your hydropower plant’s needs? Are you stuck on two or three options? Give us a call. Our team of hydropower equipment experts can help you better understand the pros and cons to find the most cost-effective options that also help protect marine life and do exactly what you need the trash rakes to do.
Flexible designs to efficiently trap and clear waterways of debris to improve water flow rates and maximize operation.
In the early 1900s, poor water quality led to about 100 cases of typhoid fever (a waterborne disease) per 100,000 people. As cities and states started looking into water treatment steps by 1920, the numbers dropped to about 34 cases per 100,000 people. Today, there are no cases of typhoid fever. Wastewater treatment is critical to having clean drinking water.
Even with all of the improvements, there are things people do not understand. One is that storm runoff and sewage treatment are not the same. Here are ten common misunderstandings regarding storm runoff and sewage treatment in the U.S.
Storm Runoff Is Just Rainwater, So It Doesn’t Need to Be Cleaned
When it rains, water that collects in roadways has to go somewhere. Cities and towns have gulleys and ditches where the rainwater goes to divert it to streams and other bodies of water. The runoff travels into city drains and channels that lead to rivers, lakes, and oceans. In a town, you’ll have gulleys and ditches instead.
People often think it’s just rainwater, so it’s clean and won’t harm the bodies of water it ends up in. This is incorrect. Along the way, it picks up motor oil and other automotive fluids that leak from cars traveling on the streets. Dirt, gravel, bark mulch, trash, leaves, grass clippings, and branches end up in it. They can clog the channels and cause back-ups. If there’s no clog, the garbage that the storm runoff picks up travels to the lakes and streams, too.
Cities and Towns Are Equipped for Weird Weather
Strange weather patterns are happening more than before. While wastewater treatment plants and state wastewater districts do what they can to prepare for the unexpected, it’s impossible to predict unusual weather patterns.
For years, the infrastructure has been failing due to older sewer lines, capacity issues, and budgetary concerns. It’s a leading reason that you see cities struggling with flooding and not being designed to handle the additional volume of storm runoff and flooding in wastewater treatment plants. Updating equipment to handle increasing flow rates is essential.
People Have No Impact on Storm Runoff Pollution
There’s another problem with storm runoff. People residing in communities where storm drains exist don’t realize that some of their habits are poisoning the streams and lakes. People may pour their motor oil, cooking oil, or unnecessary cleaners into a storm drain, and those contaminants end up in the bodies of water. Washing cars in a driveway leads to various chemicals traveling to streams, rivers, lakes, ponds, and oceans.
In the winter months, cities and towns that treat roads with salt send the melted snow and salt into nearby bodies of water. Metals from rusting vehicles and vehicle parts also make their way into storm drains and ditches.
Storm Runoff Always Goes to a Wastewater Treatment Plant
Another misconception is that stormwater goes through a wastewater treatment plant along with sewer water. This is not true. Some cities have plants that treat both, but it’s not common.
Storm runoff travels into storm drains that connect to storm sewers leading to waterways in most areas and never gets treated. In rural areas, there are usually ditches along roadways that connect to culverts that allow the storm runoff to travel to a nearby stream.
Rural Storm Runoff Isn’t as Bad as Urban Runoff or Industrial Wastewater
People often think that the runoff in rural areas isn’t as harmful as storm runoff in cities or industrial areas. This is incorrect. One of the worst pollutants in storm runoff is the fertilizer and manure used on farms and lawn treatments in residential areas.
Nutrients found in manure and fertilizer, such as phosphorus and nitrogen, travel to streams and eventually reach lakes. There, they feed algae blooms that can be harmful to people and animals.
Water Treatment Plants Are Always Designed To Handle Industrial Wastewater
A wastewater treatment plant does treat water from residences and businesses. Sometimes, an industrial manufacturer or company needs to install a wastewater treatment plant to pre-treat water before it goes to the sewers.
An on-site wastewater treatment plant helps a business recover and reuse water, reducing the volume of water drawn from municipal water supplies. Plus, it helps reduce the strain on area wastewater treatment plants. As industrial settings may create wastewater with heavier volumes of toxic chemicals, pre-treatment is critical.
Sewage Treatment Takes Care of All Pollutants
Sewage treatment doesn’t take care of all pollutants. The EPA sets guidelines that wastewater treatment plants meet, but some pharmaceuticals still get through. One study found that medications like birth control pills were getting through wastewater treatment processes and making their way to lakes, rivers, and oceans, affecting the reproductive health of fish.
Grinder Pumps End Issues With Everything People Flush
When people flush items they believe are flushable, it can be problematic to a wastewater treatment plant. Though it says “flushable” on the packaging, Flushable wipes do not dissolve in water. They get caught up on equipment at a treatment facility, and they can also create clogs in pipes. The same is true of “flushable” cat litter. Throw them out!
Some facilities add grinder pumps to help break down these items and prevent clogs. Grinder pumps can help, but it’s still best if people stop putting them into sewer systems and septic tanks.
There’s Little Home and Business Owners Can Do to Stop Pollution
Homeowners and business owners can do a lot to help stop water pollution. Carefully consider the products used for cleaning items like toilets, sinks, dishes, clothing, etc. Avoid items that contain harsh chemicals, phosphorus, etc. Aim for environmentally-friendly cleaning products.
Watch what you flush down a toilet. Toilet paper that’s two- or three-ply takes longer to break down. If you prefer thicker toilet paper, remember that it may clog your pipes. If you have a septic system, ask your septic company what they recommend. Many will tell you never to flush anything other than one-ply.
Do not put oils, especially cooking oil, down the drain. Avoid putting coffee grounds and bones down the sink if you use a grinder pump or garbage disposer.
Wastewater Treatment Plants Always Handle Heavy Loads
When wastewater and storm runoff are treated together in a wastewater treatment plant, the system must be capable of handling surges. You could have staff constantly watching for rising levels of sewer water, but it’s wiser to invest in wastewater processing equipment designed to address these sudden increases.
A SharpBNR Process Control is an example. If there’s a surge, the computerized system adjusts aeration and other aspects of wastewater treatment to ensure the water is treated appropriately before it’s released.
Having equipment that can handle increased flow rates is also worth considering. If your plant is upgraded to allow for excess capacity, it’s ready to take on heavy loads. Otherwise, raw sewage is released to prevent flooding within the wastewater treatment plant, which can damage the environment and lead to fines.
Talk to Lakeside Equipment’s experts in wastewater treatment equipment to ensure your plant is equipped for increases in sewer water. When you have considered for increased caused by changing weather patterns or excessive use from area residents, you’re protected from having to release raw sewage while also helping the environment. Call us to learn more about maximizing your plant’s effective wastewater treatment processes.
Hydro-mechanical equipment engineered to maximize reliable water filtration operations at today’s Hydropower plants.
Every household in the U.S. uses an average of 300 gallons per day. The majority of water usage involves flushing toilets, washing hands, and taking showers. You also have businesses using water. Almost half of the freshwater withdrawals in the U.S. are for thermoelectric power and irrigation systems. Public use accounts for about 12%.
In 2013, only eight states in the U.S. reported water shortages as being unlikely. Montana reported a statewide water shortage was likely in the next decade. Two dozen states said there were likely to be regional shortages. Fifteen states reported feeling that local shortages were likely.
As the population grows and water consumption continues, the risk of water shortages is very likely. In fact, 2021 saw the federal government declaring a water shortage on the Colorado River. Immediate changes to water policies were discussed and reductions were placed for Arizona and Nevada.
Every measure that municipalities and districts can take to conserve water is important. That’s where a closed-loop wastewater system comes in. Instead of drawing water from lakes, rivers, and other water sources, water enters a circular system where it is treated to meet water quality requirements and reused. Learn more about closed-loop wastewater systems and see if you could make it work well for your needs.
How a Closed-Loop Wastewater System Works
When you have a closed-loop system, you reuse the water that’s necessary for flushing toilets, washing hands and equipment, and manufacturing or producing components, foods, etc. Water is collected and sent to the wastewater equipment to be screened, cleaned, aerated, cleaned more, and filtered. It may be treated with chemicals to remove bacteria.
Once it meets the required specifications, it’s sent back to tanks where it can be reused. A closed-loop wastewater system can’t completely eliminate your need for water from your district. There’s always water loss to evaporation. But, this type of system can drastically reduce the amount of water needed from municipal water supplies.
What Industries Benefit From Closed-Loop Wastewater Treatment?
How can businesses use a closed-loop wastewater treatment system? Here are different areas where these systems can be incredibly helpful.
- Breweries
Breweries use a lot of water. There’s the water needed to make the beer, rinse the grains, and clean the equipment.
Several breweries have installed closed-loop water treatment plants to reduce the amount of wastewater that’s sent to sewers. Denmark’s Carlsberg is one of them.
Wastewater from the brewing process is treated in an on-site wastewater treatment plant. The biogas produced from wastewater treatment is used to heat the brewery. The cleaned wastewater is reused for cleaning. Instead of putting water down the drain, the brewery reuses almost every drop.
- Car Washes
Have you ever taken your car to an automatic car wash? Do you own a car wash? Studies have been completed on the amount of water used during a car wash.
With self-serve car washes, around 12 gallons are used per vehicle. A conveyor system uses about 44 gallons, while an in-bay car wash uses the most at 72.5 gallons on average. A closed-loop system is a great way for car washes to recapture the dirty water, clean it, and use it to wash more cars.
- Chip Fab
Millions of gallons of water are used every day in a large chip fabrication plant. Some of the nation’s largest chip fabs have started setting up closed-loop systems to reuse water. Others, such as Intel, have established systems that reduce the amount of water they use by over 40% and keep making improvements.
- Dairy Plants
In 2018, Hiland Dairy was recognized for its closed-loop initiative. The plant added an on-site wastewater treatment facility to process the whey wastewater. The lagoons the plant added can treat upwards of 250,000 gallons per day. The whey that’s separated from the wastewater is used as fertilizer for its feed crops.
- Distilleries
To make spirits, water is needed. It’s estimated that almost 10 gallons of water are used to make one liter of whatever spirit is being distilled. Gallons of cold water running over condensers ends up being incredibly wasteful.
To stop this waste, Laws Whiskey House in Colorado established a closed-loop system where water is recycled and cooled for reuse. This saves about three gallons of water per liter bottle of whiskey.
- Hotels/Resorts
A hotel or resort goes through a lot of water. Guest baths and showers, toilet usage, and kitchens use thousands of gallons of water each day. Plus, you have the laundry room where sheets and towels are laundered every day.
A closed-loop wastewater system can make a big difference in a hotel or resort’s water consumption. Water is filtered to remove lint and toilet paper. It then goes through aeration and cleaning. Solids are removed and composted or removed to waste facilities. Once the water is treated and meets required standards, the water is reused.
- Laundromats
A closed-loop wastewater treatment system can reduce a laundromat’s water consumption by as much as 80%. Once a load of laundry is completed, the wastewater is screened and sent into a tank where it is filtered to remove lint and grit from dirt. After going through additional cleaning steps and filters, it can go into water tanks to be reused to wash another load of laundry for someone else.
- Restaurants
In 2021, a company announced they’d created The Endless Sink, a stand-alone closed-loop wastewater system that cleans the water used to wash dishes again and again without needing to draw much additional water.
A closed-loop system is great for large kitchens that serve hundreds of diners. Oils and food particles are removed. The remaining soapy water is filtered and purified to remove all bacteria. From there, it can be used again at sinks or in dishwashers.
- Rest Stops
Interstate rest stops see thousands of visitors each day. Those visitors are there for bathroom breaks and to stretch their legs. Imagine how much water is used every time a toilet flushes and hands are washed.
Vermont is home to an amazing closed-loop wastewater system that serves thousands of people every day. Instead of overworking the septic system in this rural area, a closed-loop system cleans the water for reuse. Set right off the interstate, The Living Machine is set within a large glass solarium. A series of tanks contain plants, aquatic insects, snails, and worms.
When visitors stop to use the toilets, they flush the water and it goes into the septic system where solids settle and the rest of the wastewater travels to treatment tanks where aeration occurs. After aeration, the vegetation, animals, and insects do their part to complete the cleaning process.
At this point, the cleaned water returns to the toilets and sinks in the bathrooms where it’s reused and the cycle continues. Signs tell visitors about the process and provide notice that the water is not meant to be consumed.
It’s Time to Consider a Closed-Loop Wastewater System
Your company goes through thousands of gallons of water every day. It’s time to consider how you can lower your impact on the environment. What steps can you take to reduce the amount of water you’re using to wash equipment, process foods, or other processes that require a lot of water?
Work with the engineers at Lakeside Equipment on the closed-loop wastewater system your business needs. Whether you need a large system or a smaller one, we can help you. Since 1928, we’ve specialized in water treatment for industrial and municipal settings. Call us to learn more.
Here’s a concerning statistic. There are more than 16,000 wastewater treatment plants in the U.S. and many of them are at 81% of their capacity. About one out of five are at or over their max capacity. When a facility is at max capacity, untreated wastewater ends up flowing into lakes, rivers, and streams where people and animals are exposed to it.
In 2019, districts across the nation spent more than $3 billion on upgrades or repairs to pipelines. The gap in what was needed was around $81 billion. Recent grants and funding promise to help with some of this, but there are still many districts that have an impossible choice. Do you repair your district’s system again and hope it lasts or is it time for upgrades?
How Long Has Your Wastewater Treatment Plant Been Operational?
On average, a wastewater treatment plant is designed for no more than 50 years before changes are necessary. As the populations in towns and cities increase, more wastewater goes to a plant, and that means the existing equipment may not be enough. If more wastewater is coming in than the equipment is able to process, the release of untreated wastewater is going to happen.
Are the fines you’ll face from the EPA or your state government worth it? These fines may end up costing more than upgrades would cost. Take a look at some of the recent fines issued to wastewater treatment plants in the U.S.
- Alabama – $250,000
- California – $816,000
- Connecticut – $2.4 million
- Indiana – $3 million
- Michigan – $100,000
- New Mexico – $1.2 million
One thing to remember is that many of the fines also come with the requirement that you make the required upgrades or repairs. You end up having to pay even more, and your wastewater district members may not like the rate hikes that are required to cover these urgent fixes.
When Do You Repair Instead of Upgrade?
It’s clear that something has to change. When should you repair rather than pay for upgrades? The most important reason to repair is that your budget is limited. No one wants to scrape along with older equipment, but if there’s simply not enough money for upgraded equipment, repairs will have to suffice for now. What other situations call for repairs over upgrades?
- Your Equipment Isn’t Too Old
If your equipment is still newer, it’s not always smart to replace it yet. It still has a lot of life left, so repair whatever isn’t working effectively. If a pump blows, it’s better to replace the pump than an entire system.
- You Don’t Have Time for Replacements
It may not be the right season to be shutting down part of your wastewater treatment plant. It’s winter, and more people are at home and taking warm baths at night, so wastewater generation is higher than it is in the summer. Your town might be a popular spot for tourists, and once the summer tourism season ends, wastewater generation will drop by more than half. If you need to repair now to buy time until less wastewater is being generated, wait until then.
- Funding Isn’t In Place Yet
You may have applied for grants to pay for new wastewater treatment equipment, but the grant money isn’t being distributed until the third quarter. You can’t hold off yet, so make just enough repairs to carry you over and then replace equipment when you have funding.
When Should You Upgrade?
Before you even experience fines, when should you consider upgrades? Here are five reasons to upgrade.
- Energy Costs Are Rising
Your bills keep rising, and the people in your district are not happy about it. This can be a sign that pumps and motors are working more than in the past. Upgrading to more energy-friendly pumps and motors will cost money, but the amount you save on energy bills makes it worthwhile.
You can also consider upgrades to help power your plant. Add a system that converts the methane your plant produces into fuel to heat to cut your heating bills. Look into solar panels and wind turbines to help produce the energy your plant needs to run.
- Equipment Breaks Down Frequently
Your equipment seems to break down every month. When that happens, you have to stop the treatment process or lower the capacity, which puts you at risk of flooding and raw sewage releases. If you’re spending more time on repairs than you have in the past, it’s time to look into upgraded, maintenance-free wastewater treatment equipment.
- The Population Is Rising Faster Than Expected
Your town should be considering the added wastewater generation when new construction is considered, but you can’t always control how many people move into a new home. You also can’t control how many showers or baths a person takes each day. You will have the people who take a bath and two showers every day without realizing how much extra wastewater they’re generating. If the wastewater generation is more than planned, you could find yourself quickly reaching capacity.
By building a system that’s larger than needed, you help allow for growth. If more people moved into a new development than you expected, you still have plenty of capacity for the increase. You do need to closely monitor this throughout the year and remain in contact with the city planners.
- Treatment Standards Have Changed
Wastewater treatment standards change from time to time. As the guidelines regarding the max levels of a certain component change, you need to meet or exceed the changing guidelines. This may mean having upgraded equipment that’s able to filter the wastewater to the appropriate levels.
- Your Wastewater Treatment Plant is At Capacity
When your wastewater treatment plant is at or very close to capacity, it’s time to upgrade your equipment. You can’t risk the fines you’ll get by releasing raw sewage. You have systems in place to monitor how much wastewater is treated and flows into your plant, keep track of these numbers, and address issues sooner rather than later.
- You’ve Been Warned the Repairs Won’t Last Long
You might save a lot of money with repairs, but you’ve been told that the repair is only going to carry your plant for a month or two. If you have to pay for the same repair weeks from now, why keep spending money? Pay for the upgrade once and avoid all of the extra repair costs.
Discuss Your Options
Sometimes, the costs of repairs vs. upgrades are not as different as you might imagine. Talk to an expert in wastewater treatment plants to find out how much it would cost to repair equipment vs. replace it. You may find that it ends up being more affordable to replace equipment. Plus, there may be incentives that you can apply for to help cover some of the cost of the infrastructure upgrades you need. If you’re saving your district’s members money in the long run, they’ll appreciate it.
Lakeside Equipment offers cost-effective upgrades if that suits your district better. Or, work with our team on repairs that provide the efficiency and effectiveness you need. Water treatment is our specialty and it’s one we’ve been involved in since 1928. Our mission remains to have Cleaner Water for a Brighter Future. Talk to us to learn more about the ways you can join us on that mission.
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Does your wastewater treatment plant have trash rakes installed to clean racks and screens from the trash that collects as wastewater comes in from sewers? Why is this important? It keeps the lines from clogging with unnecessary items and dead animals that have made their way into sewers. It also helps prevent excess strain on pumps, pipes, and other wastewater treatment equipment.
Trash rakes work with your existing trash racks and screens. If you don’t have them installed, you should. If you do and they’re not working effectively, it’s important to look at making upgrades to ensure your sewer system or stormwater drains don’t back up because the water can’t get through.
People Flush Items That Were Never Meant to be Flushed, or They Put Them Down Sinks
People don’t always realize that the items they’re flushing are incredibly damaging. Those items need to be screened before they cause equipment failures that can take time and money to repair. Sometimes, the items that get flushed are believed to be flushable. Flushable wipes are one of the most common. While the packaging says they’re flushable, they do not break down easily.
That’s just a start. Pouring grease down a drain creates fatbergs that clog lines and may break off into chunks and make their way into wastewater treatment plants to further clog lines. In New York City, the city reported that of the 2,382 sewer backups in 2018, three out of four of them were caused by grease buildup. At that point, one sewer line repair cost as much as $15,000.
Plastic tampon applicators, wrappers, condoms, pads, diapers, and cat litter are other problematic items. There are surprising items that you wouldn’t expect, too. The American Chemical Society reported that 21% of contact wearers flush their disposable contacts rather than throwing them into the trash as they should. It’s estimated that 3 million contacts end up in wastewater treatment plants.
Some wastewater treatment plants also receive stormwater when it rains. In facilities where stormwater and sewer water both come into the plant, a trash rack can capture leaves, branches, rocks, and trash like bottles, cans, and plastic bags that travel into storm drains and to wastewater treatment plants or rivers, lakes, and oceans.
To prevent damage from these items, they get caught up on trash racks and screens. Rakes are used to rake or scrape debris from the racks or screens, move them to dumpsters, and move them to landfills or incinerators.
Trash rakes also help clean the screens and trash racks to ensure water continues to flow into the plant. If too much trash builds up, the water flow diminishes and that could lead to back-ups in the sewer lines.
Types of Trash Rakes
What type of trash rake is best for your wastewater treatment plant? It comes down to your current equipment and plant size. Generally, there are two raking systems: cable operated and hydraulic
- Cable Operated
Catronic systems are heavy-duty systems using a rake head and cable winch that can clean trash racks with depths of 200 feet and lift up to 20 tons of materials. They’re energy-efficient and can be retrofitted to existing structures. They’re also easy to maintain as the components are above the water during standby.
Monorail systems are best for facilities that have several bar racks. The Catronic Monorail systems are suspended above trash racks on a monorail. The trash rake moves along the monorail and drops down using the cable system. It’s then pulled back up to move the trash into an awaiting dumpster.
The Catronic Monorail system can be retrofitted to work with existing trash racks. It’s energy-efficient and works effectively. Maintenance is performed once the system is parked away from the rack. As the rake travels along the monorail to areas away from the operating deck, trash isn’t accidentally dropped into inconvenient areas.
Your options are:
- Catronic Series – Add optional jib cranes or hydraulic grab cranes for heavy debris that’s floating on the surface.
- Monorail Series – Combines the rake head and cable trolley system.
- Hydraulic
Hydraulic systems telescope to the trash rack to clean it. As there is no need for a monorail or guide, it can clean at better angles (up to 90 degrees), which makes it a favorite choice for wastewater treatment plants. You can get stationary, swiveling, or traversing rakes. You can get single gripping jaws, triple jaws, or orange peel grapples that can go hundreds of feet down.
Some of the advantages of hydronic trash rakes include that operators can adjust the pressure on the trash screen for optimal cleaning. All mechanical components are above the water for easy maintenance, plus there are no chains, guides, or sprockets to wear out. You can get Hydronic trash rakes in galvanized steel or stainless steel.
Your options are:
- Hydronic H Series – Horizontal design that pivots into a bar rack and travels sideways and is most commonly used in river water intakes at water treatment plants to protect aquatic life
- Hydronic K Series – Stationary, Swiveling, or Traversing rakes that can clean at depths of up to 100 feet.
- Hydronic T Series – Telescoping rakes that can either be stationary or traversing.
- Hydronic Multifunctional – A traversing rake with manual, semi-automatic, or fully automatic articulating or combination articulating and telescoping rake to clean at depths of up to 150 feet.
The goal of trash and screen rakes is to capture and remove debris before it clogs lines or damages equipment. With so many consumers and businesses flushing items that shouldn’t go down the toilet, trash and screen rakes are a necessary investment. How do you know what you need?
When you’re considering your options, look for automated trash rakes. In Portland, Oregon, older trash rakes weren’t doing their job with the flood management system and kept shutting down. Employees had to go out on a barge to clear the grates.
The city upgraded to trash rakes that could lift a minimum of 2,000 pounds instead of the 1,250 pounds the current system was managing. They also needed a trash rake that fit the required dimensions. They ended up choosing five Lakeside Muhr Model T-260 Hydronic T trash rakes. Cleaning time was greatly reduced and efficiency at the plant greatly improved.
Work With a Professional in Water Treatment
The easiest way to design a trash rake system that does what you need is by working with a professional. Lakeside Equipment has a complete line of trash and screen rakes. We’ve been engineering, developing, and providing the water treatment systems municipalities and industries need since 1928. We have a lot of experience in designing cost-effective, efficient systems.
Talk to us to learn more about your options that will complement your current equipment and protect the piping, pumps, and other wastewater treatment from costly damage. Contact your local sales representative today.
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